Cut & Sew Process Explained: From Fabric Rolls to Finished Garment

Cut & Sew Process Explained: From Fabric Rolls to Finished Garment

For many new fashion brands, clothing production can feel like a black box. But once you understand the cut & sew process, you’ll see how your ideas are transformed into real products — step by step.

At HEM APPAREL, we follow a professional production flow to ensure quality, efficiency, and consistency at every stage.


🧵 Step 1: Fabric Preparation

  • We begin by inspecting fabric rolls for color accuracy, shrinkage allowance, and defects.

  • Fabric is then relaxed or rested to prevent distortion during cutting (especially for knits).

Why it matters: Stabilized fabric = accurate sizing later.


✂️ Step 2: Fabric Cutting

  • Fabrics are layered and cut using manual or digital cutting machines.

  • Cutting markers are applied to maximize fabric yield.

  • Cut panels are bundled by size and style for sewing.

What goes wrong here leads to sizing issues later — so precision is critical.


🪡 Step 3: Sewing / Assembly

  • Panels go through a production line of specialized machines: overlock, coverstitch, flatlock, bartack...

  • Each worker handles a specific task for speed and consistency.

  • Quality control is done in-line to catch issues early.


🎨 Step 4: Printing, Embroidery & Finishing

  • Graphic elements are applied (screen print, transfer, embroidery...)

  • Garments are pressed, trimmed, and labeled (OEM/ODM)

  • We also apply hangtags, care labels, or special trims if requested


📦 Step 5: Final QC & Packing

  • Products go through final inspection (measurement, stitching, defects)

  • Then sorted, packed by size or style, and boxed for domestic or international shipping.


🧠 HEM APPAREL’s Tip:

If you want quality output, it starts with clean inputs: proper tech packs, clear fabric specs, and approved samples.

We don’t just sew — we manage the entire process so your product meets expectations every time.


Explore blank wholesale: https://hem-apparel.com/pages/blank
OEM & Private Label: https://hem-apparel.com/pages/how-we-work
Need help? Chat: http://wa.me/84986682211
Instagram: https://instagram.com/hem_apparel.com_

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