Brushed vs Unbrushed Fleece: What’s the Difference?

Brushed vs Unbrushed Fleece: What’s the Difference?

If you’re making hoodies, sweaters, or sweatpants — you’ve probably come across the terms brushed fleece and unbrushed fleece.
They sound similar, but they feel — and function — quite differently.

At HEM APPAREL, we help brands choose the right fleece type depending on climate, style, and handfeel goals.


🧵 What is Fleece?

Fleece is a knit fabric with loops on the inside, often made from cotton, polyester, or blends.
After knitting, it goes through a finishing process that either keeps the loops intact (unbrushed) or raises them (brushed) for a soft, fuzzy feel.


🔁 Brushed vs Unbrushed: Key Differences

Feature Brushed Fleece Unbrushed Fleece
Inner Surface Fluffy, soft, warm Loopback texture
Warmth Higher insulation More breathable
Texture Smooth outer, fuzzy inside More raw/streetwear aesthetic
Weight feel Feels heavier Slightly lighter feel
Common usage Cold-weather hoodies, loungewear Streetwear, transitional wear

🧥 When to Use Each

Choose Brushed Fleece if:

  • You want a cozy, winter-ready hoodie

  • Your brand targets comfort or loungewear aesthetics

  • You want a product that feels thick and premium

Choose Unbrushed Fleece if:

  • You want a more structured, breathable silhouette

  • Your brand leans streetwear or activewear

  • You're designing for warmer climates


📦 Popular Compositions

  • Cotton-poly blends (e.g., 65/35) — durable and affordable

  • 100% cotton fleece — more premium, softer over time

  • CVC fleece (e.g., 80/20) — best of both worlds

  • Poly fleece — light and affordable, often used in sportwear


🧠 HEM APPAREL’s Tip:

  • Want a “vintage-style” hoodie? → Go unbrushed with pigment dye

  • Want ultra-soft feel? → Choose brushed fleece, enzyme-washed

  • For brands selling in both hot and cold markets, consider offering both

We can help you sample both options so you know what feels best before scaling.

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